Jaw Plate Crusher Wear Parts Manganese Casting Manufacture
Applications: Widely employed in the mining industry, quarrying and aggregate sector, metallurgical field, construction trade, chemical industry, and silicate industry for crushing hard and medium-hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz, and more.
Currently, ONA can cover over 3500+ spare parts for cone crushers, including bronze bushings, sockets, feed plates, head nuts, gears, pinions, filler pieces, torch rings, and so on. Meanwhile, ONA can also manufacture complete replacements like head and shaft assemblies, countershafts, and top and bottom shells for all leading brands in the industry. ONA's pre-sales engineers can assist you in choosing the correct product to fit your or your customers' crushers when you are unable to locate the part numbers. If you have the machine, there is a high likelihood that we have the parts for it.
ONA supplies manganese bowl liners, mantles, concaves, cone liners, and accessories for most crushing brands. Manganese parts are available in 13% Standard, 18% Premium, and 22% High alloys. ONA offers custom profile bowl liners and mantles. These custom parts can result in increased efficiency, longer wear life, and reduced downtime, thereby lowering overall production costs.
| Materia |
C |
MN |
CR |
P |
SI |
s |
Mo |
Ni |
Cu |
| ZGMn13Cr2 |
1.25-1.35 |
12.7-13.5 |
2.0-2.2 |
s0.08 |
0.5-1 |
s0.08 |
|
|
|
| ZGMn18Cr2 |
1.25-1.35 |
17-18.5 |
2.0-2.2 |
≤0.06 |
0.5-1 |
≤0.06 |
|
|
|
| ZGMn22Cr2 |
1.1~-1.4 |
20-24 |
1.5-2.5 |
≤0.06 |
0.3-0.8 |
≤0.04 |
|
|
|
| KMTBCr26 |
3.6-3.75 |
0.5-0.9 |
25-27 |
s0.06 |
0.4-0.8 |
s0.06 |
0.4-0.5 |
0.4-0.5 |
0.4-0.5 |
How can we reduce wear and make the jaw plate last longer?
1. Feed the machine after it starts working normally.
2. After replacing the new jaw plate, you must check whether it is firmly fixed and whether the contact is smooth.
3. The materials enter the jaw crusher crushing cavity evenly to prevent piles of materials in the wall or one-sided overload, which will cause uneven stress on the jaw plate.
4. Prevent the bearing temperature from being too high. Once it exceeds 70ºC, stop the machine immediately and check the cause.
5. When the production line is stopped, the material supply must be stopped first and the material in the crushing cavity must be completely emptied before the production line can be stopped and the power is turned off.
6. If the hardness of the broken material is too high, choose a tough material to alleviate the impact.
7. Improve the jaw plate structure to reduce the sliding friction between the material and the tooth plate.
Q&A
1. Q: What kinds of products do you offer?
A: We provided parts are mainly related to your plant machine. It ranges from the drill rod, excavator buckets and wheel loaders, crusher spare parts, construction machinery parts, brass bush, conveyor and screen spare parts, beneficial equipment spare parts, grinding mill spare parts, machining spare parts and other customized spare parts.
2. Q: What kind of materials are you familiar with?
A: We are familiar with carbon steel, alloy steel, standard wearing plate, high manganese steel, high chrome steel, martensitic steel, casting iron, bronze and ceramic insert material.
3. Q: What's the maximum single weight that can be casted? What is your processing capacity per day?
A: The single weight that can be casted at one time is 13 metric tons. The capacity is 80 tons per working day.
4. Q: Can you use foundry machining castings?
A: Yes, the CNC machine can machine material hardness from HB200 to HRC62.The maximum machining length is 8m and maximum width is
4m.
5. Q: What information do we need to provide to you in order to confirm our parts order?
A: We work with technical drawings for any non-standard products. If the order is for standard parts, you only have to provide us with the part number so we may define the parts of the order.
6. Q: May we visit the factory?
A: Yes, you can visit the factory during working days and our sales team would he happy to assist you.
It is possible, to take the high speed train from Shanghai station to the factory and we can pick up you at the airport or train station.
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